Ceramic fibre blanket lining services focus on the insulation of high-temperature equipment using lightweight, low-thermal conductivity ceramic fiber blankets. This method is ideal for applications requiring energy efficiency, rapid installation, and reduced downtime.
Key Features of Ceramic Fibre Blanket Lining Services:
1. Material Supply
- Blanket Grades: 1260°C (Standard), 1425°C (High-Purity), 1600°C (Zirconia-based)
- Density Options: 64, 96, 128, 160 kg/m³
- Thickness Range: 12 mm to 50 mm
2. Lining Techniques
- Module Installation (Folded/Stacked): For large surface areas (like kiln roofs or walls)
- Layered Blanket Lining: Direct anchoring to the shell or over backup insulation
- Encapsulated Module Systems: For high-vibration or gas-flow areas
3. Anchor Design & Installation
- Stainless steel or Inconel anchors and fixing systems
- Stud welding or bolted anchors for different shell materials
- Layout design based on expansion and load calculations
4. Application Areas
- Furnaces (annealing, reheat, forging)
- Kilns (ceramic, pottery, glass)
- Boilers & Heaters
- Incinerators & Reactors
- Petrochemical reformers
- Hot air ducts & stacks
5. Advantages
- Faster heat-up and cool-down cycles
- Excellent energy savings
- Light weight, reducing load on structure
- Quick and easy repair or replacement
- Low shrinkage at high temperatures
6. Services Included
- Site inspection & design consultation
- Material supply & anchor fabrication
- Professional installation with skilled manpower
- Post-installation inspection and quality control
- Thermal imaging to check hot spots or insulation effectiveness