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Infrared Heaters

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Infrared (IR) heaters are a type of radiant heating device that emit infrared radiation to directly heat objects, surfaces, and people without needing to heat the surrounding air. These heaters are widely used in industrial processes, comfort heating, drying, curing, and more. Infrared radiation is part of the electromagnetic spectrum with wavelengths longer than visible light and shorter than microwaves (typically 0.78–1000 μm). IR heaters emit this radiation, which is absorbed by objects and converted to heat.

Infrared heaters are typically categorized based on the wavelength they emit:

Type Wavelength (µm) Surface Temp. (°C) Response Time Applications
Short-wave (IR-A) 0.75 – 1.4 1800+ ~1 sec Industrial drying, glass processing, metal heating
Medium-wave (IR-B) 1.4 – 3.0 500 – 900 ~30 sec Plastic forming, paint curing
Long-wave (IR-C) 3.0 – 10+ < 500 ~5 min Room heating, textile drying

General Specifications of IR Heaters

Parameter Specifications
Heating Element Types
  • Tungsten Halogen (Quartz) – Short wave, high intensity, fast response
  • Quartz Tube with Resistance Wire – Medium wave
  • Ceramic IR Heater – Long wave, typically used for comfort heating or low-temp drying
  • Metal Sheath IR Heater – Robust, industrial applications
Power Rating
  • Typically from 100 W to 6000 W
  • Industrial systems may be modular to scale up to hundreds of kW
Voltage
  • Common: 110V / 230V / 415V
  • Can be customized for industrial 3-phase systems
Temperature Range
  • Surface temp: 200°C to 1800°C, depending on type
  • Object temp: Varies with material, distance, and exposure
Construction Materials
  • Quartz glass tubes
  • Reflective backing (e.g., anodized aluminum or polished stainless steel)
  • Ceramic bodies
  • Stainless steel for industrial applications
Mounting Options
  • Fixed (wall, ceiling)
  • Portable (with stand)
  • Integrated into process lines

Infrared Heater Control Systems

  • ON/OFF thermostatic control
  • Phase-angle or burst-fire thyristor control
  • Feedback via thermocouple, pyrometer, or IR sensor
  • Zone control for multi-heater systems


✅ Advantages

  • Fast response time
  • Energy efficient (direct heating)
  • Precise zone control
  • Clean, no combustion by-products

⚠️ Limitations

  • Limited penetration depth
  • Can cause overheating if not properly controlled
  • Reflective surfaces may affect performance